Fusion Mesh, Mid-Plane Mesh and 3D Tetrahedral Mesh We have extensive experience with all Moldflow Mesh types and able to supply other Moldflow users with a high-quality accurate mesh ready to run. We convert the most complex CAD geometries into sophisticated FEA models for Moldflow Analysis simulation.
The Gate Location Analysis is used to recommend injection locations for the part. This analysis works for all analysis technologies and is used as a preliminary input for a full analysis. The areas recommended for the injection location are the areas worth pursuing as potential injection locations.
The Runner System should be designed in such a way that all of the parts finish filling at the same time. This can be achieved by balancing the runner system.Before the design of runners for a family mold, analyze each part on its own. Once we know that each cavity is Filling properly, the runner system can then be designed & created for a balanced Fill path in each cavity. If the runners are not balanced, molding problems such as hesitation, underflow and over packing may occur.
Predict and visualize the flow front progression to see how the mold fills. Determine injection pressure and clamp force requirements. Optimize part wall thickness to achieve uniform filling, minimize cycle time, and reduce part cost. Predict weld line locations and either move, minimize, or eliminate them. Identify potential air traps & determine locations for proper mold venting. Optimize process conditions such as injection time, injection velocity profile, melt temperature, packing pressure, packing time, and cycle time.
Packing Analysis can be used to optimize the second stage of the injection molding process to achieve the right balance between part quality, part cost, and cycle time. One can set up and evaluate packing profiles to determine the optimal packing pressure and duration of packing and can review the volumetric shrinkage, cycle time, and the average temperature across the part.
Warp Analysis is used to diagnose the cause of warping and recommend a solution, such as gate location changes, design parameter changes, or reduction of wall thickness variations. This can be used to evaluate final part shape before machining the mold.
Fiber Orientation Analysis shows a layered nature, and are affected by the filling speed, the processing conditions, and material behavior, plus the fiber aspect ratio and concentration
Cooling Analysis is used to evaluate and optimise cooling line design. Analysing the cooling phase can help determine the coolant conditions needed to maximise the efficiency of the proposed cooling layout.
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